The
following is a list of representative projects with controls and instrumentation
systems designed by Associated Engineering. Specific project details and references
are available upon request.
| Project | Control
System | Features |
City of Medicine
Hat Water Treatment Plant Expansion | 4 GE
90-70 PLC's. Approximately 1000 I/O's. 5 PC's running FIX DMACS software.
Ethernet LAN, Genius LAN, Yokogawa loop controller LAN. | TCP/IP
Ethernet is used for both process control highway and operator interface LAN.
Genius LAN is used for analog signals. System serves four conventional process
trains with individual chemical feed and flow rate control. |
Mountain View Regional Water Services Commission
Control System Upgrade and SCADA System | 2
Modicon 984-685 PLC's. 7 Modicon 984-130 PLC's. Approximately 400 I/O's.
2 PC's with Wonderware Intouch. Remote plant control. 7 remote stations
with multidrop telemetry system. |
Full replacement
of existing plant control system and conversion to part-time automatic operation.
Plant has clarification, softening, filtration, pumping and chemical systems.
The 984's control the water treatment plant and manage the regional pipeline
system based on "time of use" power agreement. The 130's are located
at remote fill stations along the regional pipeline. The system can be accessed
and operated remotely and can be serviced over the telephone from Associated
Engineering's offices. |
Eurocan
Industrial Water Treatment Plant Expansion | 3
Allen-Bradley Series 5/25 PLC's. Data Highway Plus network fibre optics. 2
Panelmates for operator interface. | Monitoring
and control of river pumps, water treatment plant high lift pumps and operation
of clarifier. Also monitor and control the chemical feed. |
National Silicate Glass Plant | Modicon
984-385, 984-145 PLC's. Wonderware Intouch operator interface on Modbus Plus
network. | Monitoring and control of the whole
plant. 984-385 and Intouch allows operators to change batching recipe. Controls
loading and unloading material from rail and truck. 984-145 controls filter press
operation. System can be serviced over the phone from the office. |
Esso Chemical Redwater Material Handling | Modicon
984-685 with remote I/O's. 2 Panelmates. Modbus Plus network. | Control
and monitor rail and track load/unload facilities. Controls provide automatic
control of conveyors. Supplying exact weight as entered in Panelmates. |
Ministry of Environment
Ontario Lake Huron Water Supply | 9 GE 90-70 PLC's,
12 PC's. Approximately 3000 Genius I/O's. 5 Mbps carrierband MAP 3.0 network.
Factory Link operator interface. | First microcomputer
based implementation of MAP. 340 ML/d plant serves the City of London. Distributed
control system in plant with automated sub-processes. Telemetry system to booster
pump station and terminal reservoir on regional pipeline. |
Town of Banff Water Distribution | One
Modicon 984-145 Four Modicon 984-A141 PLC's. 6 Telesafe RTU's. Network
over modems. | Voice synthesized radio alarm system.
Can be serviced over the telephone from the office. Provides automatic filling
sequence of two reservoirs by controlling the 4 operation wells. Monitors the
6 liftstations. Communication is via modems over leased AGT line and dial-up line. |
Town of Hinton
Water Distribution | 4 Modicon PLC's. Network
over modems. Panel mount operator interface. | Control
and monitoring of the town's water distribution system. Expansion planned for
another 6 stations. |
City
of Stony Plain Central Monitoring System | 6
Allen-Bradley PLC-2/16. 4 Allen-Bradley Model 1000 RTU's. Allen-Bradley
Control View operator interface. | Central control
and monitoring of the water distribution system, monitoring of the sewage pumping
stations. Control of water distribution system by adding demand from two reservoir
pumphouses and controlling variable and constant speed pumps to meet demand. Central
display and alarm monitoring is provided at the maintenance building. Communication
with nine remote stations via modems over leased phone pairs. |
City of Lloydminster Water Distribution | TI-565
PLC, 2 TI-425 PLC's. TI-CVU-1000 operator interface. Communication is
via AGT and Sasktel leased lines. | Monitor and
control the operation of river pumphouse high lift pumps (1750 HP) and Husky pumphouse.
Status and analog variables are displayed on colour screens. Weekly reports are
generated showing peak flow, total flow, max. pressure, etc. |
| Capital Region Vegreville Corridor Water Services
Commission | Bristol 428 Central System with
13 RTU's Bristol DPC 3330 RTU, TI-425 PLC | Bristol
428 System originally designed by Associated Engineering in the 1970's and expanded
several times since then. Last expansion added the 3330 RTU and a PLC to control
pump sequencing. |
Town
of Picture Butte Water Treatment Plant Upgrade | TI-425
PLC. Approximately 400 I/O's. | Can be serviced
over the telephone from the office. System was "hot installed" without
shut down of the water treatment plant. Automatic control of 8 filters, chemical
feed and pumping. |
Town
of Fairview Water Supply Facilities | 2 Modicon
Micro 984 PLC's | Control of pumping system, interlock
monitoring, alarm detection and display, provision for auto restart after utility
power failure. Both the river intake and booster pump station are controlled. |
Town of Taber
Plant Control System | 1 TI-545 PLC, 3 TI-520 PLC's.
Approximately 500 I/O's. FIX DMACS operator interface. Voice synthesized
radio alarm. | TI-545 controls fully automated
water treatment plant and processes alarms and status from other remote stations.
Alarms are issued through radio system to operator on call. Dial out system provides
back-up. |
Millar
Western River Pump Station Whitecourt | GE
series 3 PLC c/w analog and digital I/O modules and Genius blocks. | Control
and monitoring of three 150 HP pumps. Both pressure and flow are used to automatically
start/stop pumps to match demand. Data link to the water treatment plant for station
and alarm display and to the PLC system in the pulp mill. Pump station provides
raw water to the City of Whitecourt water treatment plant and to the Millar Western
pulp mill. |
Pound
Maker Ag-Ventures Ltd. Lanigan, Saskatchewan Ethanol Plant | Honeywell
Series 9000 controller running Intellution FIX software. | Production
of pure ethanol by mashing, fermenting, and distilling wheat. Process controls
and status indication through operator workstation in central control room. Control
system provides both ladder logic control for interlocking of conveyers and pumps
as well as PID loop control. Control and monitoring through colour graphic displays
on workstation. Alarms printed out for record keeping. |
Buffalo Lake Pump Station | Modicon
984-145 PLC. Nematron operator interface. Modbus network connected to
Multilin motor protection units. Voice synthesized radio alarm system. | System
controls three large capacity pumps, monitors alarms and reports over voice synthesized
radio alarm system. Can be serviced over the telephone from Associated Engineering's
offices. |
Alberta
Environment 40 Mile Coulee Project Bow Island | 2
Modicon 884 PLC's at the pump station and at the reservoir inlet control building.
Modicon 584 PLC at the syphon control. Voice synthesization by Digital Pathways
Model SLC II. | Design of irrigation pump station,
including local and remote control and alarming of the pumps and related equipment.
The pump station is provided with ten 1000 HP, two speed pumps supplying the canal
system from the reservoir. Syphon flow control is by motorized undershot gates
at the chute inlet. |
| Eastern
Irrigation District Springhill Pressure Pipeline | GE
90-30 PLC. Panel mount operator interface. | Pump
staging and control of a variable speed pump and 5 constant speed pumps. Pump
staging is flow controlled. Variable speed maintains pressure setpoint which is
automatically varied on flow to minimize power use. System can be serviced via
telephone. |
Lethbridge
Northern Irrigation District Monarch 61B Structures | 2
Modicon 984 PLC's. | PLC's provide automated upstream
level control for two 6 metre wide overshot gate check structures. |
City of Edmonton Lago Lindo Sanitary Sewer Rehabilitation
Phase II | Allen-Bradley PLC-2/15. | Control
of 3 submersible pumps with manual selection of follow pump and floating standby.
Controlled discharge of flow rate via discharge valve and flow meter to prevent
surcharge conditions in the sanitary sewer system. |
City of Prince Albert Water Treatment Plant
Stage II Upgrading | Master PLC Modicon Model 884,
seven remote PLC's Modicon micro 84, operator display by IBM model 5531 industrial
grade computer running Intellution FIX software. Taylor MOD 30 controllers. | Data
acquisition system for the water treatment plant, low lift and reservoir pump
stations. Control provided for chemical feed systems. Active graphics display
screens provided for plant areas, alarm and event handling and reporting using
Intellution FIX software. System monitors plant variables, security and fire detection
systems. |
City
of Calgary Bearspaw Water Treatment Plant Stage 2 | 2
Modicon 584 PLC's. HP 1000 computer. Fisher Provox operator interface. | Central
control of a 2 train, 500 ML/d conventional treatment process including pumping
and chemical systems. |
City
of Edmonton E.L. Smith Water Treatment Plant Stage 2 | 2
DEC PDP-11/44 with hot stand-by. 6 DEC PDP-11/24 as RTU's. AIMS operator
interface. 5 TI PLC's for filter control. | Operator
initiated response control system. Area operator control rooms and main control
room for control and monitoring of a 300 ML/d clarification, softening and filtration
process |
City
of Lethbridge Water Treatment Plant | DEC PDP-11/44
central computer. 2 TI model 5 TI PLC's. Sage (Valmet) operator interface. | Central
control of pumps, clarifiers, filters, chemical systems and plant production.
Control and monitoring of 6 remote sites. PLC's perform filter backwash sequencing. |
City of Red Deer
No. 2 Water Treatment Plant | TI Model 5TI PLC's
interfaced to individual filter control consoles. Bristol USC-3000 SCADA system. | PLC
control for six filters including backwash sequencing on the basis of either flow
total, time, or manual initiation. Bristol system performs data acquisition, reporting
and monitoring. |
City
of Leduc North Pumping Station | GEC GEM 80
PLC. GEC operator interface. | Control and
monitoring of variable speed and constant speed pumping units serving a direct
pressure system. |
County
of Strathcona Water Distribution | 3 GEC GEM
80 PLC's. GEC operator interface. Network over modem. | Monitor
and control the operation of variable speed pump. Controls provide different pump
combinations during different times of the day and different seasons of the year.
Controls a peak shaving 600 kW Genset which powers a 600 HP variable speed pump. |
Fort Chipewyan
Water Treatment Plant | TI-435 PLC. | Control
of water treatment system. Can be serviced over the telephone from Associated
Engineering's offices. |
Town
of Waskatenau Water Treatment Plant Upgrading | TI-305
PLC. | Control of filters, including backwash sequencing
on the basis of time or manual initiation, automatic and manual backflush of clarification
system, automatic tower fill and chemical feed system. |
Village of Coutts Water Treatment Plant and Pumping
Station | TI model 140 PLC 115 V ac and 24
V ac I/O modules. | Automated plant control, chemical
feed control, plant alarm display. Automatic "summer/winter" modes.
Variable speed pump staged with distribution pumps to provide constant system
pressure. |
Village
of Rosemary Water Treatment Plant | TI-425
PLC Allen Bradley SLC-500 PLC | SLC 500 controls
backwash sequence of two filters. TI-425 controls plant production, alarm annunciation,
chemical systems and variable and constant speed pump control and sequencing. |
M.D. of Taber
Enchant Water Treatment Plant | TI-425 PLC
| PLC controls automated slow sand filtration
plant production, chemical system and variable speed and constant speed pump sequencing.
Can be serviced over the telephone from the office. |
County of Athabasca Village of Grassland
Water Treatment Plant | TI-425 PLC. | Raw
water and potable water pumping system control, filter backwash control, plant
alarm display, chemical feeders control. |